Tuesday, May 1, 2012

Mehmet Özer, 030070050, 10th Week - Part 2


5. Trimming (Manufacturing method)

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New Answer
Many manufacturing processes for shaping parts leave some unwanted material that must be removed from around the desired shape. Deep drawing, die casting, forging, plastic sheet molding, compression molding, reaction injection molding, and rotational molding are examples of processes that may leave flash or other excess material that must be removed. Various processes are used for such an operation, including the following: die cutting with dies like blanking dies but with suitable clearances for the part to be trimmed, pin routing (vertical milling), laser beam machining, abrasive jet machining, hydrodynamic (water jet) machining, and abrasive water jet machining.
Trimming is a stamping operation used to remove unwanted material that occurs as a result of some other process such as casting, forging, forming, or deep drawing. The operation is similar to blanking except that the workpiece is a semi-finished part instead of a flat piece of sheet stock, and the trimming die is shaped to contain the shape of the part. In die casting, trimming removes sprues, flash, and runners. In deep-drawing and some forming operations, trimming removes flanges left where the material was gripped or held. A workpiece with this trimming operation is illustrated in Fig. 2C6.

(Bralla, J. G., Handbook Manufacturing Processes, How Products, Components and Materials Are Made, pp. 46, 145)
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