Friday, April 1, 2011

Selim Şen, 030060185, 8th week

Preload

Whether a threaded fastener serves its intended purpose depends to a large degree on the amount of torque applied to tighten it. Once the bolt or screw has been rotated it is seated against the part surface, additional tightening will increase the tension in the fastener (and simultaneously the compression in the parts being held together); and the tightening will be resisted by an increasing torque. Thus, there is a correlation between torque required to tighten the fastener and the tensile stress experienced by it. To achieve the desired function in the assembled joint (e.g., to improve fatigue resistance) and to lock the threaded fasteners, the product designer will often specify the tension force that should be applied. This force is called preload. (Mikell P. Groover; Fundamentals of Modern Manufacturing Materials, Processes, and Systems 3rd Edition; pg.769, 770)

Retaining Ring

A retaining ring, also known as a snap ring, is a fastener that snaps into a circumferential groove on a shaft or tube to form a shoulder. The assembly can be used to locate or restrict the movement of parts mounted on the shaft. Remaining rings are available for both external (shaft) and internal (bore) applications. They are made from either sheet metal or wire stock, heat treated for hardness and stiffness. To assemble a retaining ring, a special plier’s tool is used to elastically deform the ring so that it fits over the shaft (or into the bore) and then is release into the groove. (Mikell P. Groover; Fundamentals of Modern Manufacturing Materials, Processes, and Systems 3rd Edition; pg.775)



Hot Rolling


Most rolling processes are very capital intensive, requiring massive pieces of equipment, called mills, to perform them. The high investment cost requires the mills to be used for production in large quantities of standard items such as sheets and planets. Most rolling is carried out by hot working, called hot rolling, owing to the large amount of deformation required. Hot-rolled metal is generally free of residual stresses, and its properties are isotropic. Disadvantages of hot rolling are that the product cannot be held to close tolerances, and the surface has a characteristic oxide scale. (Mikell P. Groover; Fundamentals of Modern Manufacturing Materials, Processes, and Systems 3rd Edition; pg.391)


Cold Rolling

Further flattening of hot-rolled plates and sheets is often accomplished by cold rolling, in order to prepare them for subsequent sheet metal operations. Cold rolling strengthens the metal and permits a tighter tolerance on thickness. In addition, the surface of the cold-rolled sheet is absent of scale and generally superior to the corresponding hot-rolled product. These characteristics make cold-rolled sheets, strips, and coils ideal for stamping, exterior panels, and other parts of products ranging from automobiles to appliances and office furniture. (Mikell P. Groover; Fundamentals of Modern Manufacturing Materials, Processes, and Systems 3rd Edition; pg.392)

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