Friday, March 23, 2012

Mehmet Özer, 030070050, 5th Week (23.03.2012)


1.Microsensors (sensor)

Previous answer
Microsensors are definied as tiny detectors typically manufactured by microfabrication processes,included in this definition are small detectors creating using wire electrodes and the like. Most of this kind of sensors have been fabricated using microelectronic process technology.The commercial potential of these devices depends upon their characteristics and their state of development.
(National Research Council,Human Exposure Assessment for Airbone Pollutants,p. 99)

New answer (better)
Microsensors. A sensor is a device that detects or measures some physical phenomenon such as heat or pressure. It includes a transducer that converts one form of physical variable into another form (e.g., a piezoelectric device converts mechanical force into electrical current) plus the physical packaging and external connections. Most microsensors are fabricated on a silicon substrate using the same processing technologies as those used for integrated circuits (Chapter 34). Microscopic-sized sensors have been developed for measuring force, pressure, position, speed, acceleration, temperature, flow, and a variety of optical, chemical, environmental, and biological variables. The term hybrid microsensor is often used when the sensing element (transducer) is combined with electronic components in the same device. Figure 36.2 shows a micrograph of a micro-accelerometer developed at Motorola Co.
(Groover, M.P., Fundamentals Modern Manufacturing: Materials, processes and systems 4th Edition, pp. 854)


2.Plasticizer (chemical)

Prewious answer
A plasticizer is a substance, which is incorporated into a plastic or a coating to increase flexibility, workability or distensibility. This is achieved by loosening the strength of intermolecular forces resulting in a higher flexibility of macromolecules or segments of macromolecules (Brownian motion). A plasticizer thus may reduce the melt viscosity and lower the temperature of the second order transition or glass transition temperature, Tg, of the product. Plasticizers are inert, organic substances with low vapour pressures, predominantly esters.
(Eyerer P., Weller M., Hübner C., Agnelli J.A., The handbook of environmental chemistry: polymers - opportunities and risks II: sustainability, product design and processing, 2010, pg.120)

New answer (better)
Plasticizers are chemicals added to a polymer to make it softer and more flexible, and to improve its flow characteristics during forming. The plasticizer works by reducing the glass transition temperature to below room temperature. Whereas the polymer is hard and brittle below Tg, it is soft and tough above it. Addition of a plasticizer1 to polyvinylchloride(PVC) is a good example; depending on the proportion of plasticizer in the mix, PVC can be obtained in a range of properties, from rigid and brittle to flexible and rubbery.
(Groover M.P., Fundamentals of Modern Manufacturing: Materials, Processes and Systems 4th Edition, pp. 164)



3.Lancing (shaping)


Previous answer

Lancing is a combined cutting and bending or cutting and forming operation performed in one step to partially separate the metal from the sheet. Among other applications, lancing is used to make fouvers in sheet metal for venting of heat from the interiors of electrical cabinets.

(Mikell P. Groover,Fundamentals of Modern Manufacturing,4th Edition,pg.460)


New Answer (better)
lancing - is a sheet metal operation that makes a slit or cut that is not long enough to produce a separate piece. No scrap is produced because the cut does not extend from edge to edge. The usual purpose is to facilitate a subsequent forming operation on the workpiece by allowing the material to flow more easily. A workpiece with this kind of cut is illustrated in Fig. 2C8.
(Bralla, J. G., Handbook Manufacturing Processes, How Products, Components and Materials Are Made, pp.46)

4.Limited Sequence Control (about robots) (control)

Previous answer

This control system is intended for simple motion cycles, such as "pick-and-place" applications. It does not require a microprocessor and can usually be implemented using limit switches and mechanical stops, together with a sequencer to coordinate and time the actuation of the joints. Robots that use limited sequence control are often pneumatically actuated.

(Mikell P. Groover,Fundamentals of Modern Manufacturing,3rd Edition,pg.903)

New answer (better)
This is the most elementary control type. It can be utilized only for simple motion cycles, such as pick-and-place operations [i.e., picking an object up at one location and placing it at another location). It is usually implemented by setting limits or mechanical stops for each joint and sequencing the actuation of the joints to accomplish the cycle. Feedback loops are sometimes used to indicate that the particular joint actuation has been accomplished so that the next step in the sequence can be However. there is no servo-control to accomplish precise positioning of the joint. Many pneumatically driven robots are limited sequence robots.
(Groover, M. P., Automation,Production Systems and CIM, pp.218-219)



5.Slotting method (shaping)


Previous answer
A slotter is mainly used for internal machining of blind holes or vertical machining of complicated shapes which are difficult to be produced on horizontal shaper. Jobs such as keyway cutting, machining of square holes, cutting of internal or external teeth on bigger gears and machining of dies, straight or curved slots are taken up on this machine.  Main parts of a slotter are base (or bed), column, saddle, cross slide, table and ram and tool --head.
(Kaushish J.P., Manufacturing Processes, Second Edition, p.487-488)


New answer (better)
This process is essentially the same as shaping except that the movement of the cutter is most often vertical, and the process is usually used to make a keyway or other slot in the part, rather than a flat or contoured surface. Gear shapers are special machines similar to slotters, used for machining spur and helical gears.

(Bralla, J. G., Handbook Manufacturing Processes, How Products, Components and Materials Are Made, pp. 115,135)

The slotter or slotting machine is also a reciprocating type of machine tool similar to a shaper or a planer. It may be considered as a vertical shaper. The chief difference between a shaper and a slotter is the direction of the cutting action. The machine operates in a manner similar to the shaper, however, the tool moves vertically rather than in a horizontal direction. The job is held stationary. The slotter has a vertical ram and a hand or power operated rotary table.
(Singh, R., Introduction to Basic Manufacturing Processes and Workshop Technology, pp. 444)

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