Sunday, April 29, 2012

10th week Ebubekir Çantı 030070154 Part II


5 )Cold Extrusion(manufacturing)

 Cold extrusion forms a part of  some
length by  plastic  flow  of  metal  under compressive
stress into an opening of  limited  size. The process
is  normally  referred  to  as  impact  extrusion  when
non-ferrous metals are involved and cold extrusion
when the workpiece is ferrous. A blank is placed in
the  die  and  a  punch  puts  pressure  on  the  blank,
causing metal to flow in the desired  direction. The
press  used  can  be  either  mechanical  or hydraulic.
With  the  rapid  force  of  a  mechanical  press,  the
term,  “impact  extrusion”  is  appropriate. There  are
three  varieties  of  the  process:  forward  extrusion,
backward  extrusion  and  combined  extrusion.
Impactlcold  extrusion  produces  parts  with  smooth
surfaces,  with  no  loss  of  material  in  the  form  of
machining  chips. The process  is fairly rapid  and is
suitable  for  mass-produced  components  used  in

quantities  of  100,000  pieces  per  year  or  more.
Cylindrical and near-cylindrical  shapes are typical
parts  made  with  the  process.  Collapsible  metal
tubes  are made  with  the  process.  Aluminum,  cop-
per, lead, and magnesium alloys are the most com-
monly extruded, along with low and medium-carbon
steels























Handbook of Manufacturing Processes, James G. Bralla, p:74


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there is no old definition
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