Sunday, April 29, 2012

Hakan YORULMUŞ week10

1) SINGLE-OPERATION DIES (Group: Manufacturing Method)


There is no old definition.


(new)
These types of dies can be designed for single or for double-action presses. In (he first case, the blank hold­er gels its power from a mechanism located below the bed of the press.
Fig. 11.10 shows a die for a drawing operation on a single-action press.
The die in Fig. 11.10 consists of the upper shoe (2) and lower shoe (9), with guide posts (7). The die ring (3) and ejector (5) are attached to the upper shoe. The punch (4), the pressure pad (6), and the cush­ion pin (8) arc attached to the lower shoe. A workpiccc with a flange that has been previously drawn, is inserted between the clastic stop pins (10), which are inserted in the pressure pad. The punch is vented to aid in stripping the workpiccc from the punch.
(Vukota Boljanovic, Sheet Metal Forming Processes and Die Design,page 158)
This type of die performs a single operation on a part at every stroke of the press. It may be a pierce, blank, form, or draw operation or a combination of these. A single operation die may or may not produce the part complete. It may take a series of single operation dies to produce the part complete. Single operation dies may be used for low quantity production or if the part is too large. These are typical applications.

The cost of this type of die is about the same as a progressive die because the operations or dies needed is the same. Usually, the speed or production rate is limited or slow because the die is hand fed or roboticaly fed, both of which require time.

All of the tools mentioned above can perform various operations such as draw forming and blanking. The multi-slide tooling is the only one limited to forming operations. You can also have combination type tools such as a progressive compound die.
(Jim Szumera,James A. Szumera,The Metal Stamping Process: Your Product from Concept to Customer,page 33)

2) SELF-PROPAGATING HIGH-TEMPERATURE SYNTHESIS (SHS) (Group: Energy-saving technolo­gie)
There is no old definition.


(new)

Development of efficient and energy-saving technolo­gies is of great importance today. Self-propagating high-tempera hi re synthesis (SHS) or combustion synthesis is a relatively novel and simple method for making certain advanced ceramic, composites, and intermetallic compounds (Fig. 2.8). This method has received considerable attention as an alternative to conventional furnace technology [61—65J.
The SHS or combustion synthesis approach uses highly exothermic reactions. Such reactions typically have high activation energies and generate a substantia) amount of heat. Once the reactions are initiated, to render self-sustaining reactions and to form a combus­tion wave, the temperature of the combustion can be very high (as 5000 K) and the rate of wave propagation can be very rapid (as 25cm/s). This process offers an opportunity to investigate reactions in extreme thermal gradients (as 105 K/cm) conditions.In .1 typical combustion synthesis, the reactants are usually fine powders, mixed and pressed into a pellet to increase an intimate contact between them. The reac-tant mixture is placed in a refractory container and ignited in vacuum or inert atmosphere. The products of the reaction are extremely porous, typically 50% of theoretical density (Fig. 2.9).
Reactions between particulate materials are an alter­native way lo produce various types of materials consid­ering the extreme simplicity of the process, relatively low energy requirement, high purity of the products obtained, the possibility to obtain metastable phases, and the possibility of simultaneous synthesis and densi-fication. Higher purity of products is the consequence of high temperature associated with the combustion. Vola­tile impurities are expelled as the wave propagates through the sample. The possibility of forming meta­stable phases is based on high thermal gradients and rapid cooling rate associated with the reaction.
Two approaches are being used in SHS technology. The first approach is the production of intermediate products, which are then used as raw materials in further processing; the second one is based on direct production of finished articles, in which case synthesis, structuring, and shaping are carried out in one stage (simultaneous synthesis and densification).
Actually over 500 compounds have been synthesized bv the SHS method. Some of these materials are listed in Table 2.6.

(Ruren Xu,Wenqin Pang,Qisheng Huo,Modern Inorganic Synthetic Chemistry,page 24)


3)  Silicates (Group: Material)

There is no old definition.

(new)


Silicate minerals are those minerals that contain |Si04J ' as the fundamental unit of their chemistry and structure. Any other chemical element may occur in silicate min­erals. |Si04)~l is a tetrahedron containing the four oxygen atoms in the apices and thcsilicium atom in the center. Up to all four oxygen atoms may be shared with other tetra­hedrons. The number of shared oxygen atoms and the final space distribution are used to classify the silicate minerals.
Despite the lact that silicate minerals may accommodate any chemical element in their structures, the most com­mon elements found are Al, Mg, Fe, Ca. Na, and K. Al is a common substitute for Si in the silica tetrahedron. Table I shows the classification of silicates* including their basic tetrahedral structure and most common minerals.The Earth's ► Crust, Upper Mantle, and Transition Zone are essentially composed of silicate minerals. The Crust is mainly composed of silicate minerals containing mostly Al. Ca. Na, and K, as quartz (SiOj], feldspar [alkali-feldspar (K> Na)(Al. SiXyOs, and plagioclase Na(AlSi.i08)-Ca(AlSi.Ow)|. Much less abundant but still widespread and important in the Earth's Crust are Ca. Fe, and Mg silicates, for example, mica (K>(Al, Mg, Fe)j ,,(Al, Si)«0.o(OM.F>4|, amphibolc |(Ca, Na)2_3(Mg. Fe. Al, Ti),fSi, Al,)80..(OH)i], and pyroxene [(Ca, Na),_p(Mg, Fe)Ur(AI,Si).O6(0<p<lH. Earth's Upper Mantle and the
Transition Zone are largely composed of the following Ca-, Mg-, Fe-bearing silicate minerals; olivine [(Mg, FeJ2SiO.1l, pyroxene (see above), and garnet |(Ca, Mg, Fe))(Al, Fe, Cr, Ti)>SiiOi<]. Chemical elements inside parenthesis in the chemical formulas occupy the same structural site and may vary in proportion one to another in a replacement process. Whenever valences are different, a conjugate elemental substitution occurs to compensate charge imbalance. The chemical element substitutions characterize these minerals as solid solutions. Extreme chemical compositions are called "end members." Each end member has a specific name, as for example "diop-side" lor the pyroxene end member CaMgSi20.
( Muriel Gargaud, Encyclopedia of Astrobiology, 1. cilt,2011,page:1511)


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